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What Is Precision CNC Machining
Our CNC Precision Machining
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Capability |
Details/Specifications |
|
Material Compatibility |
Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
|
Tolerance |
± 0.0001 inches (0.0025 mm) or better (based on material and thickness) |
|
Maximum Workpiece Size |
Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
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Cutting Speed |
Up to 300 mm2/min (specific to material and thickness) |
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Surface Finish |
As fine as Ra 0.2 µm |
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Maximum Cutting Thickness |
Up to 12 inches (300 mm) – varies based on material |
|
Wire Diameter Range |
0.004 inches (0.1 mm) to 0.012 inches (0.3 mm) |
|
Capability |
Details/Specifications |
|
Material Compatibility |
Stainless Steel, Titanium, Aluminum, Tool Steel, Copper |
|
Surface Finish |
Achievable down to Ra 0.05 µm or better (based on material and process parameters) |
|
Tolerance |
± 0.00005 inches (0.0013 mm) or better (depending on material and thickness) |
|
Maximum Workpiece Size |
Length: 16 inches (400 mm) Width: 12 inches (300 mm) Height: 8 inches (200 mm) |
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Maximum Cutting Thickness |
Up to 10 inches (250 mm) – varies based on material Width: 10 inches (250 mm) Diameter: 8 inches (200 mm) for cylindrical grinding |
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Capability |
Details/Specifications |
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Material Compatibility |
Stainless Steel, Aluminum, Tool Steel, Copper, Ceramics, Carbides |
|
Grinding Methods |
Surface Grinding, Cylindrical Grinding, Centerless Grinding, Internal Grinding |
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Tolerance |
± 0.0001 inches (0.0025 mm) or better (specific to material and grinding method) |
|
Maximum Workpiece Size |
Length: 24 inches (600 mm) Width: 10 inches (250 mm) Diameter: 8 inches (200 mm) for cylindrical grinding |
|
Surface Finish |
Achievable down to Ra 0.1 µm or better (based on material and grinding method) |
|
Capability |
Details/Specifications |
|
Material Compatibility |
Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
|
Turning Operations |
External & Internal Turning, Facing, Taper Turning, Boring, Drilling, Threading |
|
Tolerance |
± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
|
Maximum Workpiece Diameter |
20 inches (508 mm) or specific to machine capability |
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Maximum Workpiece Length |
60 inches (1524 mm) or specific to machine capability |
|
Axis |
2-axis, 3-axis, multi-axis turning capability |
|
Bar Feeding Diameter |
Up to 3 inches (76 mm) or machine-specific |
|
Capability |
Details/Specifications |
|
Material Compatibility |
Stainless Steel, Aluminum, Tool Steel, Copper, Brass, Titanium, Plastics |
|
Milling Operations |
Face Milling, Profile Milling, Pocket Milling, Complex Surface Milling, Drilling, Boring |
|
Tolerance |
± 0.0005 inches (0.0127 mm) or better (specific to material and operation) |
|
Maximum Workpiece Size |
X: 40 inches (1016 mm) Y: 20 inches (508 mm) Z: 25 inches (635 mm) or specific to machine capacity |
|
Axis |
2-axis, 3-axis, multi-axis turning capability |
|
Bar Feeding Diameter |
Up to 3 inches (76 mm) or machine-specific |
|
|
Typical Tolerance (mm) |
Best Possible Tolerance (mm) |
Notes |
|
EDM (Electrical Discharge Machining) |
±0.015 |
±0.005 |
Tolerance can be affected by electrode wear. |
|
Grinding |
±0.005 |
±0.001 |
Surface finish is typically smoother with grinding. |
|
CNC Turning |
±0.025 |
±0.010 |
Finish can impact tolerance. |
|
CNC Milling |
±0.025 |
±0.005 |
Precision can vary based on tool type and material. |
Various industries rely on precision CNC machining services to create specialized parts, including:
● Engine Components: Essential for engines in both the automotive and aerospace industries, such as pistons and crankshafts, which require exact dimensions for optimal performance.
● Electronics Parts: Critical in producing components like connectors and pins in electronic devices, where precise measurements are necessary for functionality and compact assembly.
● Medical Implants: Used to manufacture surgical implants, including hip and knee replacements, where precise tolerances and smooth finishes are crucial for compatibility with human tissue.
● Aerospace Fasteners: Involves creating high-strength bolts and screws that must endure extreme environmental conditions in aerospace applications.
● Tool and Die Making: Focuses on crafting molds and dies that are fundamental in other manufacturing processes, ensuring the production of consistent and quality parts in mass production settings.
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