Custom Sheet Metal Fabrication Copper Nickel Plated Flexible Busbar - High Conductivity for Battery Systems
Product Description
▶ As a professional sheet metal fabrication factory, we take pride in presenting our Custom Sheet Metal Fabrication Copper Nickel Plated Flexible Busbar—a high-performance solution tailor-made for battery systems. Engineered with precision and adhering to strict quality standards, this flexible busbar is designed to address the critical needs of efficient energy transmission, corrosion resistance, and adaptability in diverse battery applications. Whether you’re building lithium-ion battery packs for electric vehicles (EVs), energy storage systems (ESS), or industrial backup power solutions, our copper nickel plated flexible busbar delivers reliable performance that meets and exceeds industry expectations.
Key Features & Technical Advantages:
▶ 1. Exceptional High Conductivity for Optimal Energy Flow
● At the core of this busbar is high-purity copper, a material renowned for its superior electrical conductivity. Copper ensures minimal energy loss during transmission, which is crucial for maintaining the efficiency and longevity of battery systems. To further enhance performance and durability, we apply a uniform copper nickel plating (Ni-Cu plating) on the surface. This plating not only reinforces conductivity but also creates a barrier against oxidation and environmental wear, ensuring stable electrical performance even in harsh operating conditions (e.g., high humidity, temperature fluctuations).
▶ 2. Flexible Design for Easy Installation & Space Adaptability
● Unlike rigid busbars that pose challenges in tight or irregularly shaped battery enclosures, our flexible busbar features a malleable structure. It can be bent, twisted, or adjusted to fit specific spatial requirements without compromising structural integrity or electrical performance. This flexibility simplifies installation, reduces the need for custom mounting brackets, and saves valuable time during battery system assembly—making it an ideal choice for both standard and custom battery pack designs.
▶ 3. Custom Sheet Metal Fabrication to Match Your Exact Needs
● As a factory specializing in sheet metal fabrication, we understand that every battery system has unique specifications. We offer fully customized solutions, including:
● Size customization: Adjust length, width, and thickness to fit your battery pack’s dimensions (e.g., 50mm-1000mm length, 10mm-50mm width, 0.5mm-3mm thickness).
● Shape customization: Create curved, L-shaped, or U-shaped designs to accommodate internal components of your battery system.
● Plating thickness control: Choose nickel plating thickness (5μm-20μm) based on your corrosion resistance and conductivity requirements.
● Hole & cutout customization: Add precision-drilled holes or cutouts for easy mounting and connection to battery cells or terminals.
All custom fabrication processes are executed using advanced CNC punching, bending, and plating equipment, ensuring consistent quality and tight tolerances (±0.1mm for dimensions).
▶ Why Choose Our Custom Sheet Metal Fabrication Busbar?
● Factory Direct Pricing: As a direct manufacturer, we eliminate middlemen, offering competitive pricing without compromising quality.
● Fast Lead Times: For standard designs, we offer lead times of 3-5 business days; custom orders are fulfilled in 7-10 business days, ensuring you meet project deadlines.
● Technical Support: Our team of sheet metal engineers and battery system experts provides free technical consultation—we help you design the optimal busbar solution for your specific application.
● After-Sales Service: We offer a 12-month warranty on all flexible busbars. If you encounter any quality issues, we provide free replacements or refunds.
Get Your Custom Quote Today
Ready to enhance your battery system’s performance with our high-conductivity Copper Nickel Plated Flexible Busbar? Contact us now to discuss your custom requirements:
● Email: lyy@fsqj-tech.com
● Phone: +86 136 1605 5490
● Contact Form: Fill out our online form with your specifications, and we’ll send a detailed quote within 24 hours.
We look forward to partnering with you to deliver reliable, custom sheet metal solutions for your battery system needs.
Just leave your email or phone number in the contact form so we can send you a free quote for our wide range of designs!
